Warpage and Burn Marks in Injection Molding: Root Causes & Solutions
Guide to eliminating warpage and burn marks in injection molding from Eastmaster's 25+ years experience. Covers five warpage types, four root cause categories (uneven cooling, differential shrinkage, orientation, process issues), and four burn mark types. Provides design, mold, process, and material solutions, diagnostic table, ABS case study (warpage 1.2mm to 0.15mm, scrap 20% to <1%), and prevention checklists for design, mold, and production stages.